Tubing Tools and Accessories1www.swagelok.comTubing Tools and Acce ssorie sTUBINGTOOLSProducts Electric, bench top, and hand tube benders Tube preparation tools
2Tubing, Tubing Tools, and Welding SystemContentsTube BendersElectric . . . . . . . . . . . . . . . . . . 2Bench Top . . . . . . . . . . . . . . 3Tube BendersSwagelok benders provide high-quality bends on fractional and metric tubingmade from materials that can be used with Swagelok tube fittings. These easyto-use tube benders reduce installation time and effort as well as the potential forwrinkling or other damage to the tubing during bending.Electric Tube BendersFeaturesHand . . . . . . . . . . . . . . . . . . . . 5 Electronic controlTUBINGTOOLSTube Preparation Tools 1 to 110 bending range 1 to 2 in. outside diameter (0.049Tube Cutter . . . . . . . . . . . . . . . 6to 0.220 in. wall thickness) and 25to 50 mm outside diameter (1.2 to5.0 mm wall thickness) tubing rangeTube Sawing Guide . . . . . . . . 6Tube Deburring Tools . . . . . . . 6 One bend shoe for 1, 1 1/4, 1 1/2, and2 in. sizesTube Gripper Pad . . . . . . . . . . 6 One bend shoe for 25, 32, 38, and50 mm sizesTechnical Data Dimensions—vertical position:44 in. (112 cm) high, 29 in. (74 cm)wide, 30 in. (76 cm) deep Weight—420 lb (191 kg) Power requirements MS-TBE-1—115 V (ac), 50/60 Hz;maximum current—13 ASee the Swagelok Electric TubeBender User’s Manual, MS‑13‑138,for complete setup and operatinginstructions. MS-TBE-2—230 V (ac), 50/60 Hz;maximum current—7 ASee Ordering Information, page 4.Tubing DataMinimum tube length, bend radius, and wall thickness limits required to make a 90 bend in annealed tubing are listed below. Some applications require specific bend radii;consult applicable codes for bend radius requirements. Refer to Tubing Data catalog,MS‑01‑107, for suggested tubing wall thickness for use with Swagelok tube fittings.Fractional TubingTubeODMinTubeLengthApproxBendRadiusWall Thickness, Min/MaxCarbon SteelStainless SteelDimensions, in.120.540.049/0.1200.065/0.1201 1/422.850.065/0.1800.083/0.1561 09/0.188ApproxBendRadiusCarbon SteelMetric TubingTubeODMinTubeLengthWall Thickness, Min/MaxStainless SteelDimensions, 81522.2/4.52.2/4.550810203—3.0/5.0
Tubing Tools and Accessories3Tube BendersBench Top Tube BendersManual ModelFeatures Rugged, lightweight aluminum construction 1 to 180 bending range 1/4 to 1 1/4 in. outside diameter (0.028 to 0.120 in. wallthickness) and 6 to 30 mm outside diameter (0.8 to 3.0 mmwall thickness) tubing range Steel bend shoes required for:TUBINGTOOLS 1 in. outside diameter tubing with greater than 0.095 in.wall thicknessElectric Model 25 mm tubing with greater than 2.4 mm wall thickness all sizes of Alloy 2507 tubing all sizes of heavy-wall annealed stainless steel tubing all sizes of cold-drawn 1/8-hard stainless steel seamlesstubing.Technical Data Dimensions—tube bender in case: all sizes of IPT medium and high pressure tubing. Includes grease gun and metal carrying case for storage Manual model can be operated with a 1/2 in. drill motor 4 1/2 in. (37 cm) high, 21 in. (53 cm) wide, 11 in. (28 cm)1deep Weight—tube bender in case, excluding tools:using optional torque clutch and support arm.Manual model—75 lb (34 kg) CE compliantElectric model—79 lb (36 kg) Power requirements (electric model) MS-BTB-1—110 V (ac), 50/60 Hz; maximum current—10 A MS-BTB-2—230 V (ac), 50/60 Hz; maximum current—5 ASee Ordering Information, page 4, and Options andAccessories, page 4.Tubing DataThe bend radius and wall thickness limits for making a bend in annealed tubing are listed below. Some applications requirespecific bend radii; consult applicable codes for bend radius requirements. Refer to Swagelok Tubing Data catalog, MS‑01‑107for suggested tubing wall thickness for use with Swagelok tube fittings.Fractional TubingApproxTube BendOD RadiusMetric TubingCarbonSteelWall Thickness, Min/MaxIPT Series TubingStainlessHeavy-Wall Cold DrawnMediumHighSteelAnnealed SS 1/8 Hard SS Pressure SS Pressure SSDimensions, in.1/43/81.421/25/81.811/23/82.203/47/89/16➀11 0710.0840.035/0.065 0.083/0.1880.049/0.109——0.035/0.095 5/0.065 0.1870.049/0.120 0.065/0.120————0.065/0.120 0.083/0.120——————➀ 9/16 in. bend shoe is steel and for use with IPT tubing only.See the Swagelok Bench Top Tube Bender User’s Manual, MS‑13‑145, for completesetup and operating instructions.ApproxTube BendOD RadiusWall Thickness, Min/MaxCarbonStainlessSteelSteelDimensions, 21.2/2.81.2/3.01.8/3.01.8/3.02.0/3.0
4Tubing, Tubing Tools, and Welding SystemTube BendersOrdering Information, Electric and Bench Top Tube Benders1. Select a basic ordering number.4. Add a tool kit designator.Basic OrderingNumberBender TypeTool KitTUBINGTOOLSElectric➀115 V (ac)MS-TBE-1-230 V (ac)MS-TBE-2-Fractional bend shoe, roller towers, and tube clamps(1, 1 1/4, 1 1/2, and 2 in.)Metric bend shoe, roller towers, and tube clamps(25, 32, 38, and 50 mm)Bench TopManualMS-BTB-M-Electric—110 V (ac)MS-BTB-1-Electric—230 V (ac)MS-BTB-2-DesignatorElectric➀Bench TopAluminum fractional bend shoes and steel rollers(1/2, 5/8, 3/4, 7/8, and 1 in.)Aluminum metric bend shoes and steel rollers(12, 16, 18, 20, 22, and 25 mm)➀ Not available in European Union or China.-FKIT-MKIT-FKIT-MKIT➀ Not available in European Union or China.Example: MS-BTB-1-Example: MS-BTB-1-1-E-FKIT2. Add a power cord designator (electric models).RegionAustralia,China,New ricaUnitedKingdomVoltagePlug TypeDesignatorBench Top Tube Bender Kits230 V50/60 HzAS 31128230 V50/60 HzTo substitute a steel bend shoe for a 1 in. or 25 mm aluminumbend shoe, add -S16 to the fractional kit ordering number or-S25M to the metric kit ordering number. These are the onlysizes permitted to be changed to steel in these kits.CEE 7/77Example: MS-BTB-1-1-E-FKIT-S16NEMA 5-153NEMA L6-204NEMA 5-151NEMA 6-152IEC 3095BS 13636100/115 V50/60 Hz200/230 V50/60 Hz115 V50/60 Hz230 V50/60 Hz115 V50/60 Hz230 V50/60 HzExample: MS-BTB-1-13. Add a user’s manual language e: MS-BTB-1-1-E-FKIT and -MKIT kits contain tooling for the tubing sizes listedin the table above only. Tooling for 1 1/4 in, 28 mm, and 30mm must be ordered separately and is only offered in steel.Individual tool kits with aluminum or steel bend shoes for1/4 in., 3/8 in., 6 mm, and 10 mm tubing must be orderedseparately; see Options and Accessories, Bench Top TubeBenders, page 5.
Tubing Tools and Accessories5Tube BendersOptions and Accessories, Bench Top Tube Benders Individual tool kits withIndividualBasic OrderingKits contain 1 bend shoe, 1 guide roller, and 1 deformationroller.To order, replace XX with a size designator from the tablesbelow.Example: MS-BTT-K-4FractionalSize, in.SizeDesignatorMetricSize, M5/8101515M3/4121616M7/8141818M1162020M1 1/4S20➁2222M2525M28S28M➀30S30M➀use with IPT tubing only.➁ Available only in steel.Ordering number: MS-BTB-A-TP The torque clutch and support arm kit allows the manualmodel to be operated with a 1/2 in. drill motor.Ordering number: MS-BTB-A-TCSA The foot pedal can be used in place of the toggle switch tooperate the electric model.Ordering number: MS-BTB-A-FS 1/4➀ 9/16 in. bend shoe is steel and for The tripod provides portable support for the tube bender.➀ Available only in steel.Refer to Bench Top Tube Bender User’s Manual, MS-13-145,for additional accessories.Heavy-Duty Shipping CaseThe upgraded, rugged plastic customshipping case provides maximumprotection of the manual or electricbench top tube bender during transportand enhances portability with anextendable handle and wheels. The casecan also accommodate a an aluminumfractional or metric tool kit.Case dimensions, with handles foldedand retracted:30.5 H by 20.5 W by 15.5 D in. approx(77.5 by 52.1 by 39.4 cm approx).Ordering number: MS-BTB-CASE-SHIPHand Tube BendersTubing DataSwagelok hand tubebenders provideconsistent, high-qualitybends in tubing madefrom materials that canbe used with Swageloktube fittings.See Ordering Information, below, for bend radius data.Some applications require specific bend radii; consultapplicable codes for bend radius requirements. Refer toTubing Data catalog, MS‑01‑107, for suggested tubing wallthickness for use with Swagelok tube fittings.Features The hand tube bender is available in 1/8, 1/4, 5/16, 3/8, and1/2 in., as well as 3, 6, 8, 10, and 12 mm tubing sizes. Clevis handle design provides enhanced leverage for bendsgreater than 90 . Roll dies reduce bending force and tube ovality, ascompared to conventional slide block design. 1 to 180 bending range.The hand tube bender cannot be used for Alloy 2507tubing over 1/4 in. or for medium-pressure tubing.Refer to Hand Tube Bender Manual, MS-13-43, for additionalinformation.Ordering s, nsions, 0M1238MS-HTB-12MTUBINGTOOLSaluminum or steel bendTool KitNumbershoes are available for allAluminumMS-BTT-K-XX➀tubing sizes listed in theSteelMS-BTT-K-SXXtables below and must be➀ Notavailablein1 1/4 in., 28 mm, andordered to obtain tooling30 mm sizes.for 1/4 in., 3/8 in., 6 mm,and 10 mm tubing. Steel bend shoes are required for selecttubing, as listed on page 3.To order a complete aluminum fractional kit (1/2 in., 5/8 in., 3/4in., 7/8 in., and 1 in.) use ordering number MS-BTT-K-F-CASE.For a metric kit (12 mm, 16 mm, 18 mm, 20 mm, 22 mm, and25 mm) use ordering number MS-BTT-K-M-CASE. These kitsare only available in aluminum and contains the bend shoes,all rollers, and a carrying case. We do not offer kits in steel.
6Tubing, Tubing Tools, and Welding SystemTube Preparation ToolsTube CutterTube Sawing GuideThe Swagelok tube cutter cuts stainless steel, soft copper,and aluminum tubing from 3/16 to 1 in. and 6 to 25 mmoutside diameter.The tube sawing guide holds tubing to enable fast, accuratecutting with a hacksaw. The guide helps reduce tubingpreparation time, thereby speeding system assembly.FeaturesFeatures Flare-out and work hardening of tube end is reduced. Specially designed clamp holds tubing accurately, without Knobs on handle are spaced in 1/8-turn increments toTUBINGTOOLSprovide easy reference when advancing cutter wheel.distorting or scratching the tube surface. Precision guides easily position blade for all cuts. Recess under guide plates provides blade clearance at endOrdering Number:MS-TC-308Replacement CuttingWheel OrderingNumber:MS-TCW-308of stroke. Retractable spring-loaded clamp allows tubing to beinserted easily. Guide accepts tubing sizes from 3/16 to 1 in. and 4 to25 mm outside diameter. Design permits easy mounting in vise.Ordering Number:MS-TSG-16Tube Deburring ToolsTube Gripper PadAfter use of the tube cutter or tube sawing guide, Swagelokdeburring tools deburr stainless steel, steel, and hard alloytube ends.The Swagelok tube gripper pad allows users to hold tubingwith a firm, secure grip while using the tube cutter or tubedeburring tool. Contact your authorized Swagelok sales andservice representative for more information.Features For deburring the inside and outside diameters of 3/16 to1 1/2 in. and 4 to 38 mm tubing Steel blades for long life Rugged, heavy-duty die-cast housingOrdering Number:MS-TDT-24For deburring the insidediameter of 1/4, 3/8,and 9/16 in. stainlesssteel tubing.Ordering Number: MS-44CT-27MS-01-179, RevL, November 2020
IntroductionSince 1947, Swagelok has designed, developed, and manufactured high-quality,general-purpose and specialty fluid system products to meet the evolving needs ofglobal industries. Our focus is on understanding our customers’ needs, finding timelysolutions, and adding value with our products and services.We are pleased to provide this global edition of the book-bound Swagelok ProductCatalog, which compiles more than 100 separate product catalogs, technical bulletins,and reference documents into one convenient, easy-to-use volume. Each productcatalog is up to date at the time of printing, with its revision number shown on the lastpage of the individual catalog. Subsequent revisions will supersede the printed versionand will be posted on the Swagelok website and in the Swagelok electronic DesktopTechnical Reference (eDTR) tool.For more information, visit your Swagelok website or contact your authorizedSwagelok sales and service representative.Warranty InformationSwagelok products are backed by The Swagelok Limited Lifetime Warranty. For a copy, visit swagelok.com or contact yourauthorized Swagelok representative.Safe Product SelectionWhen selecting a product, the total system design mustbe considered to ensure safe, trouble-free performance.Function, material compatibility, adequate ratings,proper installation, operation, and maintenance are theresponsibilities of the system designer and user. WARNINGDo not mix/interchange Swagelok products orcomponents not governed by industrial designstandards, including Swagelok tube fitting endconnections, with those of other manufacturers.Not all trademarks listed below apply to this catalog.Swagelok, Cajon, Ferrule-Pak, Goop, Hinging-Collecting,IGC, Kenmac, Micro-Fit, Nupro, Snoop, Sno-Trik, SWAK, VCO,VCR, Ultra-Torr, Whitey—TM Swagelok Company15-7 PH—TM AK Steel Corp.AccuTrak, Beacon, Westlock—TM Tyco International ServicesAflas—TM Asahi Glass Co., Ltd.ASCO, El-O-Matic—TM EmersonAutoCAD—TM Autodesk, Inc.CSA—TM Canadian Standards AssociationCrastin, DuPont, Kalrez, Krytox, Teflon, Viton—TM E.I. duPontNemours and CompanyDeviceNet—TM ODVADyneon, Elgiloy, TFM—TM DyneonElgiloy—TM Elgiloy Specialty MetalsFM —TM FM GlobalGrafoil—TM GrafTech International Holdings, Inc.Honeywell, MICRO SWITCH—TM HoneywellMAC—TM MAC ValvesMicrosoft, Windows—TM Microsoft Corp.NACE—TM NACE InternationalPH 15-7 Mo, 17-7 PH—TM AK Steel Corppicofast—Hans Turck KGPillar—TM Nippon Pillar Packing Company, Ltd.Raychem—TM Tyco Electronics Corp.Sandvik, SAF 2507—TM Sandvik ABSimriz—TM Freudenberg-NOKSolidWorks—TM SolidWorks CorporationUL—Underwriters Laboratories Inc.Xylan—TM Whitford Corporation 2020 Swagelok Company
Refer to Swagelok Tubing Data catalog, MS-01-107 for suggested tubing wall thickness for use with Swagelok tube fittings. Fractional Tubing Tube OD Approx Bend Radius Wall Thickness, Min/Max IPT Series Tubing Carbon . The torque clutch and support arm kit allows the manual model to be operated with a 1/2 in. drill motor. Ordering number: .