Transcription
SLC 500 ModularHardware StyleCatalog Numbers1747-L511, 1747-L514, 1747-L524,1747-L531, 1747-L532, 1747-L533,1747-L541, 1747-L542, 1747-L543,1747-L551, 1747-L552, 1747-L553User Manual
Important User InformationSolid state equipment has operational characteristics differing from those ofelectromechanical equipment. Safety Guidelines for the Application,Installation and Maintenance of Solid State Controls (publication SGI-1.1available from your local Rockwell Automation sales office or online athttp://literature.rockwellautomation.com) describes some importantdifferences between solid state equipment and hard-wired electromechanicaldevices. Because of this difference, and also because of the wide variety ofuses for solid state equipment, all persons responsible for applying thisequipment must satisfy themselves that each intended application of thisequipment is acceptable.In no event will Rockwell Automation, Inc. be responsible or liable forindirect or consequential damages resulting from the use or application ofthis equipment.The examples and diagrams in this manual are included solely for illustrativepurposes. Because of the many variables and requirements associated withany particular installation, Rockwell Automation, Inc. cannot assumeresponsibility or liability for actual use based on the examples and diagrams.No patent liability is assumed by Rockwell Automation, Inc. with respect touse of information, circuits, equipment, or software described in this manual.Reproduction of the contents of this manual, in whole or in part, withoutwritten permission of Rockwell Automation, Inc., is prohibited.Throughout this manual, when necessary, we use notes to make you awareof safety considerations.WARNINGIMPORTANTATTENTIONSHOCK HAZARDBURN HAZARDPublication 1747-UM011G-EN-P - June 2008Identifies information about practices or circumstances that can causean explosion in a hazardous environment, which may lead to personalinjury or death, property damage, or economic loss.Identifies information that is critical for successful application andunderstanding of the product.Identifies information about practices or circumstances that can leadto personal injury or death, property damage, or economic loss.Attentions help you identify a hazard, avoid a hazard, and recognizethe consequenceLabels may be on or inside the equipment, for example, a drive ormotor, to alert people that dangerous voltage may be present.Labels may be on or inside the equipment, for example, a drive ormotor, to alert people that surfaces may reach dangeroustemperatures.
Summary of ChangesThe information below summarizes the changes to this manual since the lastprinting.To help you find new and updated information in this release of the manual,we have included change bars as shown to the right of this paragraph.3For information onSeeProcessor communication options for Modbus RTU Masterpage 33, page 34, page 35Modbus RTU feature on the SLC 5/03 processorpage 86, page 88Modbus RTU feature on the SLC 5/04 processorpage 89, page 91Modbus RTU feature on the SLC 5/05 processorpage 92, page 94Modbus RTU Master communicationpage 202, page 210Publication 1747-UM011G-EN-P - June 2008
4Summary of ChangesNotes:Publication 1747-UM011G-EN-P - June 2008
Table of ContentsPrefaceWho Should Use This Manual. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13Purpose of This Manual. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13Additional Resources . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14Common Techniques Used in This Manual . . . . . . . . . . . . . . . . . . . . . 14Chapter 1Quick Start for Experienced Users Required Tools and Equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16Procedures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16Chapter 2Selecting Your HardwareComponents5European Union Directive Compliance . . . . . . . . . . . . . . . . . . . . . . . . 28EMC Directive. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28Low Voltage Directive. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28Overview of Your Modular Control System. . . . . . . . . . . . . . . . . . . . . 29Principles of Machine Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30Selecting Modular Processors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31Processor Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31Processor Communication Options . . . . . . . . . . . . . . . . . . . . . . . . 32Selecting Discrete I/O Modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36Selecting Specialty I/O Modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36Selecting Power Supplies . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 361746-P7 Current Capacity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37Example for Selecting Power Supplies . . . . . . . . . . . . . . . . . . . . . . 37Example Worksheet for Selecting a 1746 Power Supply . . . . . . . . 38Selecting Enclosures. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40Selecting Operator Interfaces . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40Programming with a Personal Computer . . . . . . . . . . . . . . . . . . . . 40AIC Advanced Interface Converter (1761-NET-AIC) . . . . . . . . 401747-PIC RS-232/DH485 Interface Converter . . . . . . . . . . . . . . . 401747-UIC USB to DH485 Interface Converter . . . . . . . . . . . . . . . 41Monitoring with a Data Table Access Module. . . . . . . . . . . . . . . . 41Monitoring with a PanelView or PanelView PlusOperator Terminal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41Selecting a Memory Module for the SLC 5/01 and SLC 5/02Processors. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42EEPROM Memory Modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42Memory Backup for the 1747-L511, SLC 5/01 Processor . . . . . . 43Selecting a Memory Module for SLC 5/03, SLC 5/04, andSLC 5/05 Processors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43EEPROM Burning Options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44Selecting Isolation Transformers. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46Special Considerations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47Class I, Division 2 Applications . . . . . . . . . . . . . . . . . . . . . . . . . . . 47Selecting Contact Protection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50Publication 1747-UM011G-EN-P - June 2008
6Table of ContentsChapter 3System InstallationRecommendationsSystem Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56Environment and Enclosure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56Hazardous Location Considerations. . . . . . . . . . . . . . . . . . . . . . . . 57Typical Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58Spacing Your Controller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58Preventing Excessive Heat. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60Grounding Guidelines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61Connect Equipment Grounding Conductor to Ground Bus . . . . 61Connect Ground Bus to Grounding-Electrode System. . . . . . . . . 62Special Grounding Considerations for dc Applicationsusing 1746-P3 (previous to revision B). . . . . . . . . . . . . . . . . . . . . . 64Determining the Date of the SLC 500 Series A Chassis . . . . . . . . 66Master Control Relay . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66Emergency-Stop Switches . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67Power Considerations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68Common Power Source . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68Isolation Transformer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68Grounded ac Power-Distribution System withMaster-Control Relay. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69Power Supply Required Input Voltage Characteristics . . . . . . . . . 69Loss of Power Source . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70Input States on Power Down . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70Power Supply Undervoltage Operation . . . . . . . . . . . . . . . . . . . . . 70SLC 500 Operation with 24V dc User Power OvercurrentCondition . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71Safety Considerations. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72Disconnecting Main Power . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72Safety Circuits. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72Power Distribution . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72Periodic Tests of Master Control Relay Circuit . . . . . . . . . . . . . . . 72Preventive Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73Chapter 4Mounting Your SLC 500 ControlSystemPublication 1747-UM011G-EN-P - June 2008Mounting Modular Hardware Style Units . . . . . . . . . . . . . . . . . . . . . . . 754-slot Modular Chassis. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 757-slot Modular Chassis. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7610-slot Modular Chassis. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7613-slot Modular Chassis. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77Link Coupler (AIC) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 78Data Table Access Module (DTAM, DTAM Plus, andDTAM Micro) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 79AIC Advanced Interface Converter (1761-NET-AIC)DeviceNet Interface (1761-NET-DNI)Ethernet Interface (1761-NET-ENI) . . . . . . . . . . . . . . . . . . . . . . . 80
Table of Contents7Chapter 5Identifying the Components ofYour ProcessorSLC 5/01 Processor Hardware Features. . . . . . . . . . . . . . . . . . . . . . . . 81SLC 5/02 Processor Hardware Features. . . . . . . . . . . . . . . . . . . . . . . . 83SLC 5/03 Processor Hardware Features. . . . . . . . . . . . . . . . . . . . . . . . 86SLC 5/04 Processor Hardware Features. . . . . . . . . . . . . . . . . . . . . . . . 89SLC 5/05 Processor Hardware Features. . . . . . . . . . . . . . . . . . . . . . . . 92Keyswitch for the SLC 5/03, SLC 5/04, and SLC 5/05 Processors. . 95RUN Position. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 95PROG Position . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 95REM Position. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 96Chapter 6Installing Your HardwareComponentsCompliance to European Union Directives . . . . . . . . . . . . . . . . . . . . . 97EMC Directive. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 97Low Voltage Directive. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 98Install Your Chassis . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 98Installing Your Processor. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 101Install Modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 102Install Your Memory Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 103Remove the Memory Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . 104Install Your Power Supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 104Install Your Chassis Interconnect Cable. . . . . . . . . . . . . . . . . . . . . . . 108Chapter 7Wiring Your I/O ModulesDefining Sinking and Sourcing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 111Contact Output Circuits — ac or dc. . . . . . . . . . . . . . . . . . . . . . . 112Solid-State dc I/O Circuits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 112Preparing Your Wiring Layout . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 114Recommendations for Wiring I/O Devices . . . . . . . . . . . . . . . . . . . . 115Features of an I/O Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 116Wiring Your I/O Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 116Octal Label Kit Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 117Apply the Octal Filter Label . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 117Apply the Octal Door Label . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 117Octal Kit and I/O Module Information. . . . . . . . . . . . . . . . . . . . 118Using the Removable Terminal Block (RTB) . . . . . . . . . . . . . . . . . . . 119Remove the RTB . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 119Install the RTB. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 120Chapter 8Starting Up Your Control SystemProcedures for Starting the Control System . . . . . . . . . . . . . . . . . . . . 1211. Inspect Your Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1222. Disconnect Motion-Causing Device . . . . . . . . . . . . . . . . . . . . . . . . 1223. Initialize and Test Your Processor . . . . . . . . . . . . . . . . . . . . . . . . . 1234. Test Your Inputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 125Publication 1747-UM011G-EN-P - June 2008
8Table of ContentsInput Troubleshooting Steps. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1265. Test Your Outputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 126Output Troubleshooting Steps . . . . . . . . . . . . . . . . . . . . . . . . . . . 1286. Enter and Test Your Program. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1297. Observe Control Motion . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1318. Conduct a Dry Run . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 132Chapter 9Maintaining Your Control SystemHandling and Storing Battery, Catalog Number 1747-BA. . . . . . . . . 133Handling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 133Storing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 134Transporting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 134Disposal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 135Install and Replace the Battery of the SLC 5/01 or SLC 5/02Processor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 136Replace Your SLC 5/03, SLC 5/04, or SLC 5/05 Battery . . . . . . . . 137Replacing Retainer Clips on an I/O Module . . . . . . . . . . . . . . . . . . . 138Remove Damaged Retainer Clips . . . . . . . . . . . . . . . . . . . . . . . . . 139Install New Retainer Clips. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 139Replace a Fuse on the Power Supply . . . . . . . . . . . . . . . . . . . . . . . . . 139Chapter 10TroubleshootingPublication 1747-UM011G-EN-P - June 2008Contacting Rockwell Automation for Assistance. . . . . . . . . . . . . . . . 141Tips for Troubleshooting Your Control System . . . . . . . . . . . . . . . . 142Removing Power . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 142Replacing Fuses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 143Program Alteration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 143Troubleshooting the SLC 5/01 and SLC 5/02 Processors . . . . . . . . 143Identifying SLC 5/01 and SLC 5/02 Processor Errors . . . . . . . . 144Identifying SLC 5/02 Processor Communication Errors . . . . . . 148Troubleshooting the SLC 5/03, SLC 5/04, andSLC 5/05 Processors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 149Clearing SLC 5/03, SLC 5/04, and SLC 5/05 ProcessorFaults Using the Keyswitch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 149Identifying SLC 5/03, SLC 5/04, and SLC 5/05Processor Errors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 150Identifying SLC 5/03, SLC 5/04, and SLC 5/05 ProcessorCommunication Errors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 155Identifying Processor Errors while Downloading anOperating System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 159Returning the SLC 5/03, SLC 5/04, and SLC 5/05 Processorsto Initial Factory Conditions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 161Troubleshooting Your Input Modules . . . . . . . . . . . . . . . . . . . . . . . . 163Input Circuit Operation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 163Troubleshooting Your Input Modules . . . . . . . . . . . . . . . . . . . . . 164
Table of Contents9Troubleshooting Your Output Modules . . . . . . . . . . . . . . . . . . . . . . . 165Output Circuit Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 165Troubleshooting Your Output Modules. . . . . . . . . . . . . . . . . . . . 166Chapter 11Replacement PartsReplacement Cables and Connectors . . . . . . . . . . . . . . . . . . . . . . . . . 169Cable Connectivity Summary . . . . . . . . . . . . . . . . . . . . . . . . . . . . 170Replacement Terminal Blocks. . . . . . . . . . . . . . . . . . . . . . . . . . . . 171Other Replacement Hardware. . . . . . . . . . . . . . . . . . . . . . . . . . . . 171Appendix ASpecificationsSLC 500 System General Specifications . . . . . . . . . . . . . . . . . . . . . . . 175Processor General Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . 176Power Supply Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1771746-P1, 1746-P2, 1746-P3, and 1746-P4 Power Supplies . . . . . 1771746-P5, 1746-P6, and 1746-P7 Power Supplies . . . . . . . . . . . . . 179Appendix BSetting Up the DH-485 NetworkDH-485 Network Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 181DH-485 Network Protocol . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 182DH-485 Token Rotation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 182DH-485 Network Initialization . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 182Devices that Use the DH-485 Network . . . . . . . . . . . . . . . . . . . . . . . 1831747-AIC Isolated Link Coupler for DH-485 . . . . . . . . . . . . . . . . . . 1841747-UIC USB to DH-485 Interface Converter . . . . . . . . . . . . . . . . 185Example System Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 187Configuring the SLC 5/03, SLC 5/04, and SLC 5/05Channel 0 for DH485 Protocol . . . . . . . . . . . . . . . . . . . . . . . . . . 188Important Planning Considerations . . . . . . . . . . . . . . . . . . . . . . . . . . 189Hardware Considerations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 189Software Considerations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 191Installing the DH-485 Network . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 193DH-485 Communication Cable and Isolated Link Coupler . . . . 193Installing the DH-485 Communication Cable . . . . . . . . . . . . . . . 193Connecting the Communication Cable to the IsolatedLink Coupler . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 194Powering the Link Coupler . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 196Installing and Attaching the Link Couplers . . . . . . . . . . . . . . . . . 199Publication 1747-UM011G-EN-P - June 2008
10Table of ContentsAppendix CRS-232 Communication InterfaceRS-232 and SCADA Applications. . . . . . . . . . . . . . . . . . . . . . . . . . . . 201RS-232 Communication Interface Overview . . . . . . . . . . . . . . . . . . . 201SLC 5/03, SLC 5/04, and SLC 5/05 processors and RS-232Communication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 202SLC 500 Devices that Support RS-232 Communication . . . . . . . . . . 2031747-KE Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2031746-BAS and 1746-BAS-T Modules . . . . . . . . . . . . . . . . . . . . . . 203DF1 Protocol and the SLC 5/03, SLC 5/04, and SLC 5/05Processors. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 204DF1 Full-duplex Protocol . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 204Full-duplex (Point-to-Point) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 205DF1 Half-duplex Protocol . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 205DF1 Radio Modem Channel 0 Driver . . . . . . . . . . . . . . . . . . . . . 207Modbus RTU Master Communication . . . . . . . . . . . . . . . . . . . . . . . . 210ASCII Communication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 210DF1/Modbus RTU Communication Protocol Modems Overview . 210Wiring Connectors for RS-232 Communication . . . . . . . . . . . . . . . . 211Types of RS-232 Connectors . . . . . . . . . . . . . . . . . . . . . . . . . . . . 211DTE Pinout . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 211DCE Pinout . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 212Pin Assignments for Wiring Connectors . . . . . . . . . . . . . . . . . . . 213Applications for the RS-232 Communication Interface. . . . . . . . . . . 220DF1 Full-duplex Peer-to-peer . . . . . . . . . . . . . . . . . . . . . . . . . . . . 220Half-duplex with Slave-to-slave Routing . . . . . . . . . . . . . . . . . . . 220Appendix DSetting Up the DH NetworkData Highway Plus Communication Protocol Overview . . . . . . . . . 221SLC 5/04 Processors and DH Communication . . . . . . . . . . . . . . . 222DH Channel 1, 3-Pin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 222DH Channel 1, 8-Pin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 222Wiring Connectors for DH Communication for SLC 5/04Processors. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 224Minimizing Noise. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 225Typical DH Network Configuration . . . . . . . . . . . . . . . . . . . . . . . . 226Appendix EPower Supply WorksheetPublication 1747-UM011G-EN-P - June 2008Power Supply Loading . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 227Blank Worksheet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 230
Table of Contents11Appendix FControl NetworksAllen-Bradley Remote I/O Network . . . . . . . . . . . . . . . . . . . . . . . . . 231Remote I/O Passthru . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 232DeviceNet Network . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 233The 1747-SDN DeviceNet Scanner . . . . . . . . . . . . . . . . . . . . . . . 233The 1761-NET-DNI DeviceNet Interface . . . . . . . . . . . . . . . . . 234DeviceNet Network Length . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 235ControlNet Network . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 236The 1747-SCNR ControlNet Scanner Module . . . . . . . . . . . . . . 236The 1747-KFC15 ControlNet Messaging Module. . . . . . . . . . . . 236Appendix GCommunicating with Devices onan Ethernet NetworkSLC 5/05 Processors and Ethernet Communication. . . . . . . . . . . . . 237SLC 5/05 Performance Considerations . . . . . . . . . . . . . . . . . . . . . . . 238SLC 5/05 Processor and Personal Computer Connections tothe Ethernet Network . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 239Ethernet Network Topology. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 239Ethernet Channel 1 8-pin 10Base-T Connector. . . . . . . . . . . . . . 240Cables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 240Ethernet Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 240Configuring the Ethernet Channel on the SLC 5/05 Processor . . . . 241Configuration Using RSLogix 500 Programming Software . . . . . . . . 242Configuration Via BOOTP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 242Use the Rockwell BOOTP Utility. . . . . . . . . . . . . . . . . . . . . . . . . 244Using DCHP Software To Configure Your Processor . . . . . . . . . . . 245Using Subnet Masks and Gateways. . . . . . . . . . . . . . . . . . . . . . . . . . . 246Manually Configuring Channel 1 for Processors on Subnets . . . 247SLC 5/05 Processor Embedded Web Server Capability . . . . . . . . . . 248Module Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 249TCP/IP Configuration Data (Read Only) . . . . . . . . . . . . . . . . . . 249Diagnostic Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 250Data Table Memory Map . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 251Data Table Monitor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 252User Provided Pages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 253Appendix HCalculating Heat Dissipation forthe SLC 500 Control SystemDefinition of Key Terms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 261Calculating Module Heat Dissipation . . . . . . . . . . . . . . . . . . . . . . . . . 261Calculated Watts vs. Total Watts. . . . . . . . . . . . . . . . . . . . . . . . . . 262Power Supply Loading Reference Table. . . . . . . . . . . . . . . . . . . . 263Power Supply Heat Dissipation Graphs . . . . . . . . . . . . . . . . . . . . 266Example Heat Dissipation Calculation . . . . . . . . . . . . . . . . . . . . . . . . 267Example Worksheet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 268Blank Worksheet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 269Publication 1747-UM011G-EN-P - June 2008
12Table of ContentsGlossaryIndexPublication 1747-UM011G-EN-P - June 2008
PrefaceRead this preface to familiarize yourself with the rest of the manual. It providesinformation concerning: Who Should Use ThisManualwho should use this manual.the purpose of this manual.related documentation.conventions used in this manual.Use this manual if you are responsible for designing, installing, programming,or troubleshooting control systems that use SLC 500 programmablecontrollers.You must have a basic understanding of electrical circuitry and familiarity withrelay logic.Purpose of This ManualThis manual describes the procedures you use to install, wire, and troubleshootyour controller. This manual: explains how to install and wire your controllers. gives you an overview of the SLC 500 programmable controller system.Refer to the SLC 500 Instruction Set reference manual, publication1747-RM001, for the SLC 500 instruction set and for application examples toshow the instruction set in use. Refer to your programming software userdocumentation for more information on programming your SLC 500programmable controller.13Publication 1747-UM011G-EN-P - June 2008
14PrefaceAdditional ResourcesThe table below provides a listing of publications that contain importantinformation about SLC 500 controller systems.Pub. NumberPub. TitleDescription1747-SG001SLC 500 System OverviewAn overview of the SLC 500 family of products.1747-IN007SLC 5/03 and SLC 5/04 Processors Firmware/OperatingSystem Upgrade Installation InstructionsDetails on the latest operating system upgrade to theSLC 5/03 and SLC 5/04 processors.1747-IN019SLC 5/05 Processors Firmware/Operating System ControlFlash Information on the SLC 5/05 ControlFlash upgrade.Upgrade Installation Instructions1747-RM001SLC 500 Instruction Set Reference ManualDetailed information on the SLC instruction set.1761-UM004Advanced Interface Converter (AIC ) User ManualA description on how to install and connect an AIC interface. This manual also contains information onnetwork wiring.1761-UM005DeviceNet Interface User ManualInformation on how to install, configure, and commissiona DNI interface.1761-UM006MicroLogix Ethernet Interface User ManualInformation on using the 1761-NET-ENI Ethernetinterface.1770-6.5.16DF1 Protocol and command Set Reference ManualInformation on DF1 protocol.GMC-RM001System Design for Control of Electrical NoiseInformation on reducing electrical noise.1770-4.1Allen-Bradley Programmable controller Grounding and Wiring Information on grounding and wiring Allen-BradleyGuidelinesprogrammable controllers.SGI-1.1Application Considerations for Solid-state Controls,publicationA description of important differences betweensolid-state programmable controller products andhard-wired electromechanical devices.—National Electrical Code - Published by the National Fi
Important User Information Solid state equipment has operational characteristics differing from those of electromechanical equipment. Safety Guidelines for the Application, Installation and Maintenance of Solid State Controls (publication SGI-1.1
